Thermal Conductivity Gas Sensor, 0~100% LEL

SKU: SUCH-GAS-MD61
$95.63
● Methane, Hydrogen, Inert gases ● Rang: 0~100% LEL ● Sensitivity: ≥15 mV/10%CH₄ ● Linearity: ≤8%
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🕒 Delivery date: 6-12 days
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Overview

Buy a durable, high-performance thermal conductivity gas sensor that detects methane, hydrogen, and inert gases at 0-100% LEL concentrations, maintaining reliable performance even in extreme temperature and humidity conditions. Its robust metal housing and platinum mesh structure, combined with Exdib I Mb explosion-proof rating, make it ideal for industrial and mining environments.

Feature

  • Thermal conductivity gas sensors exhibit linear bridge output voltage, excellent repeatability, stable and reliable operation, no catalyst poisoning, and capability for oxygen-free or hypoxic detection.
  • It operates flawlessly within a temperature range of -40°C to +70°C and relative humidity up to 95%, with Exdib I Mb explosion-proof certification ensuring high safety standards.
  • The gas sensor covers a concentration range of 0-100% LEL, accurately detecting both high and low gas concentrations. Mainly used for industrial field concentration detection of methane, hydrogen, inert gases, etc.
  • Featuring a compact 19*9.5*14 mm sensor size and low power consumption ≤120mA at 3.0V, it integrates seamlessly into diverse detection systems.

Dimension (unit: mm)

Thermal conductivity gas sensor dimension

Test Circuit

Thermal conductivity gas sensor basic test circuit

Note: The diagram above shows the basic test circuit for an air quality gas sensor. This sensor requires two voltage inputs: Heater voltage (VH) and test voltage (VC). VH is used to provide the sensor with a specific operating temperature and can be supplied by either a DC or AC power source. VRL is the voltage across the series load resistor (RL) of the sensor. VC is the test voltage applied to the load resistor RL and must be supplied by a DC power source.

Zero and Sensitivity Stability Curve

Zero and sensitivity stability curve

In clean air, the absolute value of annual zero drift for the thermal conductivity gas sensor is less than 2mV, and the absolute value of annual sensitivity drift (at 10% CH) is less than 2mV. For short-term storage (within two weeks), stabilization occurs within 8 hours. For long-term storage (one year), stabilization requires 48 hours of aging.

Sensor Curve

Thermal conductivity gas sensor response recovery curve

Response Recovery Curve

Thermal conductivity gas sensor sensitivity curve

Sensitivity Curve

Specs
Standard Package Metal encapsulation, platinum powder mesh
Detected Gas Methane, Hydrogen, Inert gases, etc.
Gas Concentration Detection 0~100% LEL
Operating Voltage 3.0 ± 0.1V
Operating Current ≤120mA
Sensitivity ≥15 mV/10%CH₄
Linearity ≤8%
Response Time ≤10s (90%)
Recovery Time ≤30s (90%)
Operating Environment -40°C to +70°C, <95% RH
Storage Environment -40°C to +70°C, <70% RH
Dimensions 19×9.5×14 mm
Service Life 10 years
Explosion-Proof Marking Exdib I Mb
Application
Thermal conductivity gas sensor of methane

Methane

Thermal conductivity gas sensor of hydrogen

Hydrogen

Thermal conductivity gas sensor of noble gases

Noble Gases

FAQ

Thermal conductivity gas sensors operate on the principle that the overall thermal conductivity of a mixed gas changes with the concentration of the target analyte. A detection element and a compensation element are paired to form one arm of an electrical bridge. When exposed to a gas with a thermal conductivity greater than air, the resistance of the detection element decreases; when exposed to a gas with a thermal conductivity less than air (air background), the resistance increases. The bridge circuit's output voltage varies, increasing proportionally with rising gas concentration. The compensation element serves as a reference and provides temperature compensation.

Manual soldering is the most ideal method for gas sensors. Recommended soldering conditions are as follows:

  • Flux: Rosin flux with minimal chlorine content
  • Constant-temperature soldering iron
  • Temperature: Not exceeding 350°C
  • Time: Not exceeding 5 seconds
  • Violating these conditions will degrade sensor performance.

Avoid exposing the gas sensor to high concentrations of corrosive gases (e.g., H₂S, SO₂, Cl₂, HCl, etc.). Such exposure not only corrodes or damages sensor leads but also causes irreversible changes in the performance of sensitive materials.

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