Thin Film Force Sensor, 2.5kg-50kg

SKU: SUCH-FS-108
$612.94
● Capable of measuring film tension with a range of 2.5 kg to 50 kg ● Output sensitivity 1.0-2.0 mV/V, response frequency 1 kHz ● Impedance 350Ω, insulation resistance ≥5000 MΩ/100V DC ● Made of high-strength 42CrMoA material
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🕒 Delivery date: 6-12 days
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Overview

Thin film sensor with bearing is a tension sensor that offers excellent durability and high precision. SUCH thin film sensor offers optional load ranges from 2.5 kg to 50 kg, precise output sensitivity (1.0-2.0 mV/V) for efficient data acquisition and feedback, and a response frequency of up to 1 kHz for real-time monitoring of fast dynamic loads. If you require high-precision thin film tension measurement, thin film sensors is the ideal choice.

Note: The force sensor cannot be connected to both the transmitter and the controller at the same time — only one can be selected.

Feature

  • The thin-film sensor is suitable for high-speed machinery and can measure accurately at low tensions.
  • The small form factor and self-aligning ball bearing require less installation space and can be mounted in narrow places.
  • Each thin-film sensor uses a Wheatstone full-bridge measurement circuit consisting of semiconductor strain gauges inside the sensor to detect web tension, ensuring high accuracy, reliability and stability of tension measurement.
  • It can be flange-mounted to the side structure of the equipment with 4 bolts to support the detection and control of web tension for a wide range of web materials such as paper, wire, film, and strip.

Thin film force sensor feature

Dimension (Unit:mm)

Thin film force sensor size

Wiring

Wiring of force sensor

Connection

Connection of thin film force sensor
Installation

Installation of thin film force sensor

Figure 1 Shows the Direction of Sensor Plugs

  • Standard plug direction: 12-point direction
  • Optional plug direction: 3/6/9

Figure 2 Shows the Installation Diagram

  • T = material tension, F = force applied to the sensor.
  • The standard combined force direction is inverse to the connector direction.
  • That is, if the direction of the force is 6 o'clock, the 12 o'clock direction is the plug outlet.

Figure 3 Shows the Installation Diagram

  1. Mount the 1203 spherical bearing on the shaft at the end of the roller, where one side of the bearing is mounted on the shaft to be fixed with an elastic gear ring, and the other side of the bearing is on the shaft.
  2. There is some room for movement.
  3. In the illustration, (B) is a sensor mounted with a fixed bearing, and (A) is a tension sensor with a floating bearing.

Caution

  1. The weight of the tension roller must not exceed 50% of the full range of the sensor.
  2. Roll length is less than 1500mm.
Specification
Capacity Rang 2.5/5/15/25/50kg (optional)
Output Sensitivity 1.0~2.0mV/V
Zero Output ±1%F.S.
Non-linear 0.5%F.S.
After Full 0.5%F.S.
Repeatability 0.3%F.S.
Droop (30 minutes) 0.3%F.S.
Temperature Sensitivity Drift 0.05%F.S./°C
Zero Temperature Drift 0.05%F.S./°C
Response Frequency 1kHz
Material 42CrMoA
Impedance 350Ω
Insulation Resistance ≥5000MΩ/100V DC
Operating Voltage 10~15V
Operating Temperature Range -20°C ~ 80°C
Safety Overload 150%R.C.
Limit Overload 300%R.C.
Cable Wire Specification Φ5.5*2mm
Ultimate Cable Pull 98N
Application
Measuring film tension

Measuring Film Tension

Measuring papers tension

Measuring Paper Tension

Industrial control

Industrial Control

FAQ

Controlling yarn tension in textiles to ensure uniform winding and reduce breakage. Monitoring paper/film tension to prevent wrinkling or breakage. Controlling tension in metal straightening and stretching processes to ensure consistent wire diameter.

Clean the protective housing regularly to remove dust and oil contamination, and check for loose cables. Perform calibration annually, or as little as six months for high-frequency use.

When a material is subjected to force, the elastic body of the thin-film sensor undergoes slight deformation. The strain gauge attached to the surface of the elastic body undergoes this deformation, causing a change in resistance. A Wheatstone bridge circuit converts this resistance change into a differential voltage signal, which is then amplified, filtered, and digitized to output a measurable electrical signal.

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