Wire Rope Tension Sensor, Pulley Type, 2kg-100kg

SKU: SUCH-LC-ZL107
$213.86
● Measuring range 0~100 kg ● Operating voltage 5-15 V DC ● Output sensitivity 2.0 ±10% V/V ● Frequency response 10 kHz
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🚚 Free shipping
🕒 Delivery date: 6-12 days
🔁 30-day Returns
Overview

SUCH three-pulley wire rope tension sensor is a high-precision tension measurement device with a range of 0–100 kg, an operating voltage of 5–15 V, a safe overload rating of 150%, and a response frequency of up to 10 kHz. The sensor features a built-in overload protection mechanism, fast dynamic response, and stable performance. It is suitable for tension measurement and control of materials such as optical fiber, yarn, chemical fiber, metal wire, wire, cable, tape, and steel strip, and operates reliably in environments ranging from -20℃ to 80℃.

After purchasing one SUCH load cell, you can buy a special digital panel meter to obtain readings directly, or buy a transmitter to output standard signal to PLC, DCS and other systems. Customized output signal is 0-5V, 0-10V, 4-20mA, or RS485.

Note: The load cell cannot be connected to both the transmitter and the controller at the same time — only one can be selected.

Feature

  • The tension sensor features high precision and stable measurement with a built-in overload protection mechanism and undergoes rigorous factory testing to ensure accuracy, stability, and reliability.
  • It has a stable structure and excellent corrosion resistance, using a double-link hole design that supports both tension and compression with good output symmetry, easy installation, lightweight construction, and smooth adaptation to steel wire rope movement.
  • The sensor is suitable for measuring the tension of optical fibers, chemical fibers, silk threads, metal wires, electrical cables, rubber belts, and steel belts, making it widely applicable in electronics, chemical industry, textiles, papermaking, and machinery fields
  • The hexagonal waterproof connector includes a spring sheath to prevent wire breakage from pulling and provides strong resistance to corrosion and interference for stable signal transmission.
  • Made of high-quality 42CrMo alloy steel with chamfered edges for smoothness and a sandblasted surface for fine texture and long service life.

Wire rope tension sensor feature

Dimension (Unit: mm)

Wire rope tension sensor size

Wiring Method

Tension load cell wiring method

Installation Case

Wire rope tension sensor case

Specs
Measuring Range 0-100kg
Matched Display Controller SUCH-LCDC-DY800 (Click it to the controller page)
Matched Transmitter SUCH-LCTR-OA (Click it to the transmitter page)
Output Sensitivity 2.0±10% V/V
Zero Output ±1% F.S.
Non-linearity 0.1% F.S.
Hysteresis 0.1% F.S.
Repeatability 0.1% F.S.
Creep (30 min) 0.1% F.S.
Temperature Sensitivity Drift 0.05% F.S./10°C
Zero Temperature Drift 0.05% F.S./10°C
Response Frequency 10KHz
Material Stainless steel / Alloy steel
Impedance 350Ω
Insulation Resistance ≥5000MΩ / 100VDC
Operating Voltage 5-15V
Operating Temperature Range -20°C~80°C
Safe Overload 150%
Ultimate Overload 200%
Cable Specification φ5×3m
Cable Maximum Tension 10kg
TEDS Optional (Contact customer service)
Application
Cable tension

Cable Tension

Paper making

Paper Making

Textile industry

Textile Industry

FAQ

The wire rope tension sensor works by measuring the force applied to the rope as it passes through multiple pulleys. When tension occurs, it causes slight deformation in the sensor’s internal strain gauges, which produce a proportional electrical signal. This signal is then processed and converted into an accurate tension value.

The sensor uses a fixed-end mounting structure. During installation, ensure that the force direction aligns with the sensor's calibration direction. The three-pulley design allows for a natural fit on the wire or cable, minimizing installation errors.

The sensor operates in ambient temperatures ranging from -20℃ to 80℃ and features a rugged, corrosion-resistant construction.

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